Journal of Inorganic Materials ›› 2023, Vol. 38 ›› Issue (5): 477-488.DOI: 10.15541/jim20220515
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YUAN Jingkun(), XIONG Shufeng, CHEN Zhangwei(
)
Received:
2022-09-02
Revised:
2022-10-10
Published:
2022-10-19
Online:
2022-10-19
Contact:
CHEN Zhangwei, Professor. E-mail: chen@szu.edu.cnAbout author:
YUAN Jingkun (1985-), male, PhD. E-mail: yuanjk@szu.edu.cn
Supported by:
CLC Number:
YUAN Jingkun, XIONG Shufeng, CHEN Zhangwei. Research Trends and Challenges of Additive Manufacturing of Polymer-derived Ceramics[J]. Journal of Inorganic Materials, 2023, 38(5): 477-488.
Fig. 2 Additive manufacturing of polymer-derived ceramics[14]. (a) UV-curable preceramic monomers and photoinitiator; (b) SL printing process; (c) As-printed parts; (d) As-pyrolyzed ceramic; (e) Examples of final parts
Fig. 3 Schematic diagram (left) of DLP printing process of four different preceramic polymers, and optical microscopic images and photographs of the printed structures [28] (a, c, e, g) Optical microscopic images of the printed structures; (b, d, f, h) Photographs of the printed structures before and after pyrolysis
Fig. 4 SEM images of SiCw/SiC lattices under different printing height or using suspensions with different solid loading (left) and schematic illustration of the morphology of extruded filaments with different printing height (right)[19] (a-c) Printed with 62.3% solid loading (in vol.); (d-f) Printed with 57.7%, 59.9% and 62.3% solid loadings (in vol.); (g-i) Enlarged views of the squares in (d-f)
Fig. 5 SEM images of Kelvin cell structures pyrolyzed at 1000 ℃[38] (a-c) Kelvin cell structures pyrolyzed at 1000 ℃ on support pillars with increasing height, to reduce shrinkage constraints from the glass substrate during pyrolysis; (d-f) Magnification of the samples shown in the upper row
Fig. 6 Pictures and mechanical properties of 3D printing of bimetal-doped precursor[41] (a-c) Lattice CAD model, resin and SiOC ceramics; (d-f) SEM images of different curing layer thickness; (g-i) Mechanical properties
Fig. 7 CAD models and optical images of the samples after printing and pyrolysis (left column), SEM images of the samples’ skeleton surface after pyrolysis (right two columns, (a-d))[44]
Fig. 8 (a-c) Optical images of the SiOC ceramic samples with different proportion of silicone oil additive, (d-f) closer looks of the corresponding samples in (a-c) [46], and (g) CAD models, green and pyrolyzed samples with the addition of phenolic resin additive [47]
Fig. 9 Schematic of 3D printing of polymer-derived ceramics inside a support gel (a), illustration of the printing (b), printed samples (c-e), and pyrolyzed samples (f, g)[53]
Fig. 10 CAD design of the nozzle compared with the final pyrolysed part and SEM images[58] Left: SEM images and AFM images (Col.1, 2 and 4) of ceramic cubes printed with different parameters, with the measured corresponding mean values of the linear shrinkage (Col.3) and the average roughness (Col.5). Upper-right: CAD designs of two different structures and final pyrolysed parts. Lower-right: CAD design of the nozzle compared with the final ceramic part with their SEM images at 0°(I.a and II.a) and 60°(I.b and II.b), and their corresponding X-ray microtomographies from different angles (a-j)
Fig. 11 Origami and 4D printing of PDCs via DIW-morphing-heat treatment method[59] (a) 3D printed elastomeric lattices; (b) Optical image of DIW; (c) Origami of ceramic structures; (d, e) Two 4D printing methods together with heat treatment; (f) Flat and curved cellphone back plate; (g) Top view of flat plate; (h) Curved ceramic honeycomb; Inset indicates the curvature of the honeycomb. Scale bars:1 cm
Material | AM Tech. | Ceramic yield/% (in mass) | Monolith/ skeleton porosity/% | Density/ (g·cm-3) | Linear shrinkage/ % | Compressive strength/MPa | Tensile strength/ GPa | Hardness/ GPa | Elastic modulus/ GPa | Ref. |
---|---|---|---|---|---|---|---|---|---|---|
SiCN | DLP | 80 | 0 | 2.28 | 20 | - | - | 10 | 78 | [ |
SiCN | DLP | 25.3 | 6.9 | 2.167 | 62.9 | >50 | - | >33 | [ | |
SiOC | DLP | 44.1 | 1.5 | 2.1 | 35.4 | 0.124-0.156 | - | ~7.61 | - | [ |
SiOC | DLP | 40.1 | 0 | 2.1 | 51.5 | 10 | 1.9 | - | 3.1 | [ |
SiOC | DIW | 94 | 0 | - | 8 | 56.4 | - | - | 28.9 | [ |
SiOC | DIW | - | 0 | - | 55(vol) | ∼3.1 | - | - | - | [ |
SiOCN | DIW | 77 | 50 | 1.05 | - | 0.3-0.9 | - | - | - | [ |
SiOC | SLS | 82 | 0 | 2.64 | 3 | 220 | - | - | - | [ |
SiOC | DIW | 31.3-58.84 | 86.5 | 1.97 | 46.7(vol) | 2.92 | - | - | - | [ |
SiOC | DLP | 29.63 | 3.64 | 1.60 | 42.01 | 19.08 | - | 5.82 | 46.4 | [ |
SiOC | BJ3DP | 16.5 | 19 | 1.84 | 22.2 | 20 | - | - | - | [ |
SiOC | DLP | ~30 | 47 | 1.95 | 30 | 12.9 | - | - | - | [ |
Table 1 Summary of various 3D printing techniques used for different PDC materials and their properties after pyrolysis
Material | AM Tech. | Ceramic yield/% (in mass) | Monolith/ skeleton porosity/% | Density/ (g·cm-3) | Linear shrinkage/ % | Compressive strength/MPa | Tensile strength/ GPa | Hardness/ GPa | Elastic modulus/ GPa | Ref. |
---|---|---|---|---|---|---|---|---|---|---|
SiCN | DLP | 80 | 0 | 2.28 | 20 | - | - | 10 | 78 | [ |
SiCN | DLP | 25.3 | 6.9 | 2.167 | 62.9 | >50 | - | >33 | [ | |
SiOC | DLP | 44.1 | 1.5 | 2.1 | 35.4 | 0.124-0.156 | - | ~7.61 | - | [ |
SiOC | DLP | 40.1 | 0 | 2.1 | 51.5 | 10 | 1.9 | - | 3.1 | [ |
SiOC | DIW | 94 | 0 | - | 8 | 56.4 | - | - | 28.9 | [ |
SiOC | DIW | - | 0 | - | 55(vol) | ∼3.1 | - | - | - | [ |
SiOCN | DIW | 77 | 50 | 1.05 | - | 0.3-0.9 | - | - | - | [ |
SiOC | SLS | 82 | 0 | 2.64 | 3 | 220 | - | - | - | [ |
SiOC | DIW | 31.3-58.84 | 86.5 | 1.97 | 46.7(vol) | 2.92 | - | - | - | [ |
SiOC | DLP | 29.63 | 3.64 | 1.60 | 42.01 | 19.08 | - | 5.82 | 46.4 | [ |
SiOC | BJ3DP | 16.5 | 19 | 1.84 | 22.2 | 20 | - | - | - | [ |
SiOC | DLP | ~30 | 47 | 1.95 | 30 | 12.9 | - | - | - | [ |
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