碳化硅陶瓷预应力加工的离散元模拟与实验研究

doi:10.3724/SP.J.1077.2010.01286

无机材料学报 ›› 2010, Vol. 25 ›› Issue (12): 1286-1290.DOI: 10.3724/SP.J.1077.2010.01286 CSTR: 32189.14.SP.J.1077.2010.01286

碳化硅陶瓷预应力加工的离散元模拟与实验研究

姜胜强¹, 谭援强¹, 聂时君¹, 彭锐涛¹, 杨冬民¹, 李国荣²

(1. 湘潭大学机械工程学院, 湘潭411105; 2. 中国科学院上海硅酸盐研究所, 上海200050)

收稿日期:2010-03-16 修回日期:2010-05-10 出版日期:2010-12-20 网络出版日期:2010-11-24
基金资助:
国家自然科学基金(50875224); 教育部新世纪优秀人才支持计划(NCET06-0708)

Discrete Element Method (DEM) Simulation and Investigation of SiC on Pre-stressed Machining

JIANG Sheng-Qiang¹, TAN Yuan-Qiang¹, NIE Shi-Jun¹, PENG Rui-Tao¹, YANG Dong-Min¹, LI Guo-Yong²

(1. School of Mechanical Engineering, Xiangtan University, Xiangtan 411105, China; 2. Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050, China)

Received:2010-03-16 Revised:2010-05-10 Published:2010-12-20 Online:2010-11-24
Supported by:
National Nature Science Foundation of China (50875224); New Century Excellent Researcher Award Program from Ministry of Education of China (NCET06-0708)

摘要/Abstract

摘要： 采用簇单元(Cluster)方法, 建立了碳化硅陶瓷材料预应力加工的离散元模型; 通过离散元模拟和划痕实验, 研究了预应力条件对碳化硅陶瓷材料切削时裂纹的扩展规律的影响, 观察了陶瓷材料加工表面/亚表面的裂纹损伤情况. 离散元模拟与实验结果均表明: 当预应力大小在一定范围内, 随着预应力的逐渐增大, 径向裂纹的数目逐渐减少, 横向裂纹有替代径向裂纹的趋势, 并导致材料以较小的碎片的形式被去除; 采用预应力加工能有效降低加工损伤, 提高加工表面质量, 并且进一步证明应用离散元法模拟硬脆材料的加工是可行的.

关键词: 碳化硅, 预应力加工, 裂纹, 离散元, 划痕实验

Abstract: The discrete element model (DEM) of SiC ceramic material for pre-stressed machining was established by using a cluster method. The processes of crack propagation on different pre-stressed machining conditions were investigated by means of DEM simulation and scratching test. Damages and cracks of surface/subsurface were also observed. Both DEM simulations and experimental results showed that, while the magnitude of pre-stress was controlled in a certain range, the number of radial cracks reduced as the increasing of pre-stress magnitude; and there was a trend that the radial cracks were replaced by the transverse cracks, so as to the SiC materials were removed in the form of smaller fragments. It could be seen that machining damage was decreased and surface quality was improved by applying the pre-stressed machining method, and it was further proved that discrete element method was feasible to simulate the machining process of brittle materials.

Key words: SiC, pre-stressed machining, crack, discrete element method, scratching test

中图分类号:

TQ174

姜胜强, 谭援强, 聂时君, 彭锐涛, 杨冬民, 李国荣. 碳化硅陶瓷预应力加工的离散元模拟与实验研究[J]. 无机材料学报, 2010, 25(12): 1286-1290.

JIANG Sheng-Qiang, TAN Yuan-Qiang, NIE Shi-Jun, PENG Rui-Tao, YANG Dong-Min, LI Guo-Yong. Discrete Element Method (DEM) Simulation and Investigation of SiC on Pre-stressed Machining[J]. Journal of Inorganic Materials, 2010, 25(12): 1286-1290.

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碳化硅陶瓷预应力加工的离散元模拟与实验研究

Discrete Element Method (DEM) Simulation and Investigation of SiC on Pre-stressed Machining

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