Journal of Inorganic Materials

   

Fabrication and Thermoelectric Performance of Ce0.9Fe3CoSb12 Thin Films via Magnetron Sputtering for Flexible Thermoelectric and Sensing Applications

GE Yeming1, TANG Zhe1, LIU Miao1, LOU Size1, LIU Zhenguo2, ZHOU Yan3, WAN Shun4, ZONG Peng'an1   

  1. 1. College of Materials Science and Engineering, Nanjing Tech University, Nanjing 211800, China;
    2. Key laboratory of Flexible Electronics of Zhejiang Province, Ningbo Institute of Northwestern Polytechnical University, Ningbo 315103, China;
    3. School of Physics and Technology, Nanjing Normal University, Nanjing 211046, China;
    4. Wuzhen Laboratory, Tongxiang 314500, China
  • Received:2025-04-01 Revised:2025-06-05
  • Contact: ZONG Peng'an, associate professor. E-mail: pazong@njtech.edu.cn; WAN Shun, associate professor. E-mail: wans@wuzhenlab.com
  • About author:Ge Yeming (2000–), male, Master candidate. E-mail: 202261103011@njtech.edu.cn
  • Supported by:
    Joint Funds of the National Natural Science Foundation of China NSAF (U2230131)

Abstract: Skutterudite-based CoSb3 materials have attracted significant attention in thermoelectric applications due to their environmental friendliness, thermal stability, and excellent thermoelectric properties. While considerable progress has been made in the development of n-type skutterudite thermoelectric thin films, research on high-performance p-type filled skutterudite flexible thin films remains limited, particularly in the context of flexible device integration. In this work, p-type Ce0.9Fe3CoSb12 thin films were deposited on glass substrates via radio frequency magnetron sputtering, and the influence of sputtering power (100-120 W) on the film composition, microstructure, and thermoelectric properties was systematically investigated. The results reveal that increasing the sputtering power leads to a gradual decrease in the Ce/Fe atomic ratio and a corresponding increase in hole concentration, which enhances the electrical conductivity (σ) but reduces the Seebeck coefficient (S). The film deposited at 110 W exhibited the highest thermoelectric performance, achieving a power factor (PF) of 76.7 μW·m-1∙K-2 at room temperature and reaching 103.5 μW·m-1∙K-2 at 500 K. Building upon these findings, flexible Ce0.9Fe3CoSb12 films were further fabricated on polyimide (PI) substrates with substrate heating applied during deposition to improve interfacial adhesion. A flexible thin-film thermoelectric generator was successfully integrated, and its potential application in temperature sensing was evaluated. The device demonstrated excellent mechanical flexibility and reliable thermal sensing performance, highlighting its promise for use in flexible thermoelectric sensor technologies.

Key words: thermoelectric, CoSb3, thin film, magnetron sputtering, thermoelectric sensor

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