铅基织构压电陶瓷研究进展

doi:10.15541/jim20240520

无机材料学报 ›› 2025, Vol. 40 ›› Issue (6): 563-574.DOI: 10.15541/jim20240520

铅基织构压电陶瓷研究进展

吴琼¹(), 沈炳林², 张茂华², 姚方周², 邢志鹏¹, 王轲¹()

1.清华大学材料学院, 新型陶瓷材料全国重点实验室, 北京 100084
2.乌镇实验室, 嘉兴 314500

收稿日期:2024-12-16 修回日期:2025-02-14 出版日期:2025-06-20 网络出版日期:2025-02-19
通讯作者: 王轲, 研究员. E-mail: wang-ke@tsinghua.edu.cn
作者简介:吴琼(1993-), 男, 博士. E-mail: wu-qiong@mail.tsinghua.edu.cn
基金资助:
国家自然科学基金(52421001);国家自然科学基金(52325204)

Research Progress on Lead-based Textured Piezoelectric Ceramics

WU Qiong¹(), SHEN Binglin², ZHANG Maohua², YAO Fangzhou², XING Zhipeng¹, WANG Ke¹()

1. State Key Laboratory of New Ceramic Materials, School of Materials Science and Engineering, Tsinghua University, Beijing 100084, China
2. Wuzhen Laboratory, Jiaxing 314500, China

Received:2024-12-16 Revised:2025-02-14 Published:2025-06-20 Online:2025-02-19
Contact: WANG Ke, professor. E-mail: wang-ke@tsinghua.edu.cn
About author:WU Qiong (1993-), male, PhD. E-mail: wu-qiong@mail.tsinghua.edu.cn
Supported by:
National Natural Science Foundation of China(52421001);National Natural Science Foundation of China(52325204)

摘要/Abstract

摘要：

铅基织构压电陶瓷因其制备成本远低于单晶且性能显著高于非织构压电陶瓷, 被视为最有潜力的锆钛酸铅多晶陶瓷替代者, 成为近年来材料领域的重点研究课题。基于过去数十年的研究进展, 本文详细介绍了铅基织构压电陶瓷的生长原理与表征方法、模板的制备工艺与铅基织构压电陶瓷制备过程中的关键工艺, 进而全面汇总了具有代表性的铅基织构压电陶瓷研究成果, 讨论了不同改进策略的特点。从材料配方的角度来看, 三元体系与二元体系织构压电陶瓷的各组分比例通常选择在相界处, 使各极性态在外电场下较易翻转, 进而获得高压电系数(d₃₃)。虽然两种体系的d₃₃接近, 但三元体系的居里温度普遍高于二元体系, 体现出更高的应用价值。从烧结等制备工艺的角度看, 添加助烧剂可以显著促进晶粒定向生长, 后退火处理可以消除晶界和孔洞缺陷内的杂相, 淬火处理可以使电偶极子从无序状态中固定。这些改善工艺都显著增强了铅基织构压电陶瓷的性能。最后, 本文分析了目前存在的问题与发展的挑战, 认为模板与基体材料的晶格参数和B位离子价态的差异是限制铅基织构压电陶瓷性能提升的主要原因, 针对不同基体材料定制匹配性好的模板将有助于进一步改善其性能。

关键词: 织构压电陶瓷, 钛酸钡模板, 晶粒取向, 晶格失配, 相界, 综述

Abstract:

Lead-based textured piezoelectric ceramics have significantly lower production costs compared to single crystals with performance that notably exceeds that of non-textured ones. They are regarded as the most promising alternative to lead zirconate titanate polycrystalline ceramics and have emerged as a key research topic in the materials science field in recent years. This paper provides a comprehensive overview of the growth principles and characterization methods for lead-based textured piezoelectric ceramics, including the preparation processes for templates, and the essential steps involved in production of these ceramics. Then, it summarizes representative research findings on lead-based textured piezoelectric ceramics and systemizes various improvement strategies. From the perspective of material formulation, the component ratios of ternary and binary system textured piezoelectric ceramics are typically chosen at the phase boundary to ease flipping of polar states under an external electric field, thereby achieving a high piezoelectric coefficient (d₃₃). Both systems exhibit similar d₃₃, but Curie temperature of the ternary system is generally higher than that of the binary system, indicating greater application potential. From the perspective of preparation processes, the addition of sintering aids can significantly promote oriented growth of grains and post-annealing can eliminate impurities at grain boundaries and void defects. Moreover, quenching can freeze the electric dipoles from a disordered state. These improvements in processing have significantly enhanced the performance of lead-based textured piezoelectric ceramics. Finally, this paper analyzes the current issues and developmental challenges, concluding that differences in lattice parameters and valence states of B-site ions between the template and the matrix material are the primary factors limiting the performance of lead-based textured piezoelectric ceramics. Customizing templates that match well with different matrix materials will further improve their performance.

Key words: textured piezoelectric ceramic, BaTiO₃ template, grain orientation, lattice mismatch, phase boundary, review

中图分类号:

O482

吴琼, 沈炳林, 张茂华, 姚方周, 邢志鹏, 王轲. 铅基织构压电陶瓷研究进展[J]. 无机材料学报, 2025, 40(6): 563-574.

WU Qiong, SHEN Binglin, ZHANG Maohua, YAO Fangzhou, XING Zhipeng, WANG Ke. Research Progress on Lead-based Textured Piezoelectric Ceramics[J]. Journal of Inorganic Materials, 2025, 40(6): 563-574.

图/表 10

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System	Template	F₀₀₁/%	ɛ₃₃	Random d₃₃/(pC•N^-1)	Textured d₃₃/(pC•N^-1)	T_m/℃	tanδ	Year	Ref.
PMN-0.285PT	NBT-0.6PT	87	3490	—	855	129	0.01	2011	[63]
PMN-0.325PT	1% BT	98	2591	—	1000	~160	0.006	2012	[64]
Mn-doped PMN-0.325PT	1% BT	96	2233	455	450	~165	0.0044	2018	[65]
Sm-doped PMN-0.3PT	5% BT	90	~4500	—	1040	90	0.05	2021	[66]
CuO/B₂O₃ sintered PMN-0.28PT	1% BT	99.5	3450	340	1180	~150	0.008	2021	[67]
Sm-doped PMN-0.29PT	5% BT	82	5130	500	810	102	0.056	2021	[68]
PMN-0.31PT	3% BT	93	3560	660	1020	134	0.019	2022	[69]
Eu-doped PMN-0.28PT	2% BT	98	~6000	1300	1950	~80	0.015	2022	[70]
Sm-doped PMN-0.26PT	1% BT	99	10115	1245	1882	76	0.042	2023	[71]
Er-doped PMN-0.33PT	5% BT	36.4	~5000	—	634	~100	~0.02	2023	[72]

System	Template	F₀₀₁/%	ɛ₃₃	Random d₃₃/(pC•N^-1)	Textured d₃₃/(pC•N^-1)	T_m/℃	tanδ	Year	Ref.
PMN-0.285PT	NBT-0.6PT	87	3490	—	855	129	0.01	2011	[63]
PMN-0.325PT	1% BT	98	2591	—	1000	~160	0.006	2012	[64]
Mn-doped PMN-0.325PT	1% BT	96	2233	455	450	~165	0.0044	2018	[65]
Sm-doped PMN-0.3PT	5% BT	90	~4500	—	1040	90	0.05	2021	[66]
CuO/B₂O₃ sintered PMN-0.28PT	1% BT	99.5	3450	340	1180	~150	0.008	2021	[67]
Sm-doped PMN-0.29PT	5% BT	82	5130	500	810	102	0.056	2021	[68]
PMN-0.31PT	3% BT	93	3560	660	1020	134	0.019	2022	[69]
Eu-doped PMN-0.28PT	2% BT	98	~6000	1300	1950	~80	0.015	2022	[70]
Sm-doped PMN-0.26PT	1% BT	99	10115	1245	1882	76	0.042	2023	[71]
Er-doped PMN-0.33PT	5% BT	36.4	~5000	—	634	~100	~0.02	2023	[72]

System	Template	F₀₀₁/%	ɛ₃₃	Random d₃₃/(pC•N^-1)	Textured d₃₃/(pC•N^-1)	T_m/℃	tanδ	Year	Ref.
Mn-doped PMN-0.25PZ-0.35PT	3% BT	93	—	230	720	210	0.003	2012	[76]
PMN-0.25PZ-0.35PT	5% BT	90	2310	230	1100	204	—	2013	[77]
Quenched PMN-0.25PZ-0.35PT	5% BT	92	1815	275	750	265	0.01	2019	[82]
PMN-0.22PZ-0.38PT	5% BT	98	1100	~250	950	235	—	2022	[78]
PMN-0.25PZ-0.35PT	2% BT	98	1000	230	1470	~225	0.011	2022	[81]
CuO sintered PMN-0.25PZ-0.33PT	5% BT	98	1720	235	860	222	0.008	2022	[79]
PMN-0.25PZ-0.33PT	5% BT	98	1500	—	1080	~225	—	2023	[83]
Mn-doped PMN-0.25PZ-0.35PT	2% BT	99	2100	223	862	—	~0.003	2023	[84]
CuO sintered PMN-0.47PZ-0.39PT	1% BT	92	1000	143	278	304	~0.007	2023	[80]
PMN-PZ-PT	3% BT	98	2410	—	1220	229	0.012	2024	[85]

System	Template	F₀₀₁/%	ɛ₃₃	Random d₃₃/(pC•N^-1)	Textured d₃₃/(pC•N^-1)	T_m/℃	tanδ	Year	Ref.
Mn-doped PMN-0.25PZ-0.35PT	3% BT	93	—	230	720	210	0.003	2012	[76]
PMN-0.25PZ-0.35PT	5% BT	90	2310	230	1100	204	—	2013	[77]
Quenched PMN-0.25PZ-0.35PT	5% BT	92	1815	275	750	265	0.01	2019	[82]
PMN-0.22PZ-0.38PT	5% BT	98	1100	~250	950	235	—	2022	[78]
PMN-0.25PZ-0.35PT	2% BT	98	1000	230	1470	~225	0.011	2022	[81]
CuO sintered PMN-0.25PZ-0.33PT	5% BT	98	1720	235	860	222	0.008	2022	[79]
PMN-0.25PZ-0.33PT	5% BT	98	1500	—	1080	~225	—	2023	[83]
Mn-doped PMN-0.25PZ-0.35PT	2% BT	99	2100	223	862	—	~0.003	2023	[84]
CuO sintered PMN-0.47PZ-0.39PT	1% BT	92	1000	143	278	304	~0.007	2023	[80]
PMN-PZ-PT	3% BT	98	2410	—	1220	229	0.012	2024	[85]

System	Template	F₀₀₁/%	ɛ₃₃	Random d₃₃/(pC•N^-1)	Textured d₃₃/(pC•N^-1)	T_m/℃	tanδ	Year	Ref.
PIN-0.40PMN-0.32PT	5% BT	93	~2500	416	824	203	~0.025	2015	[86]
PMN-16PYN-0.38PT	5% BT	91	~2000	—	—	214	0.019	2016	[87]
PIN-0.30PMN-0.34PT	5% BT	62	2668	450	560	220	~0.04	2016	[88]
PIN-0.40PMN-0.32PT	5% BT	94	~2500	429	841	~200	—	2016	[48]
CuO-doped PIN-0.4PMN-0.32PT	5% BT	97	~2430	416	927	200	0.013	2017	[89]
PMN-16PYN-0.38PT	5% BT	91	2110	—	—	213	0.022	2017	[90]
PNN-0.15PZ-0.3PT	2% BT	82	~7500	~1020	1210	~103	~0.031	2020	[59]
PYN-0.52PMN-0.32PT	3% BT	~99	~2000	—	—	205	~0.01	2020	[91]
PYN-0.41MN-0.38PT	5% BT	83	~2000	413	409	224	~0.050	2020	[92]
CuO-doped PYN-46PMN-34PT	—	94	1960	380	460	—	0.019	2020	[93]
Mn-doped PIN-0.42PMN-0.34PT	2% BT	84	1514	370	517	205	0.0049	2021	[94]
PIN-0.445PSN-0.365PT	5% BT	99.2	2310	240	1090	247	0.012	2021	[57]
BZZ-0.375BS-0.60PT	5% BT	91	980	216	353	403	0.024	2021	[40]
BMT-0.6PMN-0.3PT	—	90	4500	—	—	—	—	2022	[95]
PSN-0.20PZ-0.41PT	3% BT	~95	1300	265	580	299	0.007	2022	[96]
PNN-0.21PZ-0.37PT	3% BT	96	~3000	730	830	~170	~0.017	2022	[97]
PIN-0.445PSN-0.365PT	2.5% BT	99	2155	—	770	~270	0.0072	2022	[98]
Mn&Cu-doped PIN-0.42PMN-0.34PT	2% BT	97	1498	304	725	205	0.0045	2022	[99]
MnO₂-doped PIN-0.46PSN-0.37PT	3% BT	99	1739	181	735	244	0.0039	2023	[100]
MnO₂-doped PIN-0.42PMN-0.34PT	2% BT	98	1498	304	725	~205	0.0042	2023	[101]
PIN-0.445PSN-0.365PT	3% BT	—	2100	—	840	261	0.006	2023	[102]
PIN-0.46PMN-0.3PT	5% BT	~99	1960	270	860	195	0.007	2023	[103]
CuO-doped PMN-0.29PIN-0.34PT	3% BT	97	~2000	~450	578	231	—	2023	[104]
PNN-0.25PZ-0.39PT	3% BT	98	2790	443	1165	197	0.021	2023	[105]
PZT-0.11PZN-0.06PNN	10% BZT	63	1123	—	318	230	~0.021	2024	[106]
PNT-0.34PZ-0.42PT	5% BT	98	2499	~250	820	180	—	2024	[107]
Li₂CO₃-doped PNN-0.16PZ-0.34PT	2% BT	85	3942	943	1180	146	~0.04	2024	[108]

铅基织构压电陶瓷研究进展

Research Progress on Lead-based Textured Piezoelectric Ceramics

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