Journal of Inorganic Materials

   

Preparation of Cordierite/Aluminum Borate Whiskers/Co0.8FexCe0.2-xCr2o4 Catalysts and Filtration Catalytic Performance for Carbon Soot

ZHANG Mengjie1, LI Zhibo1,2, HUANG Ruinan1, LÜ Xiangfei1, WANG Wei1   

  1. 1. Key Laboratory of Subsurface Hydrology and Ecology in Arid Areas, Ministry of Education, Chang′an University, Xi’an 710054, China;
    2. National Engineering Laboratory for Mobile Source Emission Control Technology,China Automotive Technology & Research Center Co., Ltd.,Tianjin 300300, China
  • Received:2025-06-13 Revised:2025-10-10
  • Contact: WANG Wei, professor. E-mail: wwchem@chd.edu.cn
  • About author:ZHANG Mengjie (2000-), female, Master candidate. E-mail: zhangmengjie0120@163.com
  • Supported by:
    National Natural Science Foundation of China (51678059); Key R&D Program of Shaanxi Province (2025SF-YBXM-534)

Abstract: With the increasingly strict regulations on exhaust emissions, the higher requirements have been built for the filtration of diesel particulate filters (DPF), and traditional DPF filters can not match the demand for precise filtration of nanoparticles in exhaust. In this study, Co0.8FexCe0.2-xCr2O4 series spinel-type catalyst was loaded on aluminum borate whiskers by hexadecyl dimethyl ammonium bromide (CTAB)-assisted co-precipitation method. The unique hierarchical microstructure design of “whisker enhanced filter-bimetallic doping catalytic oxidation” achieves a combination of efficient filtration performance and low-temperature catalytic performance, enabling catalytic oxidation of carbon soot particles at lower temperatures. Fe and Ce co-doping produces significant synergistic effects, increasing the concentrations of oxygen species (oxygen vacancies, Co³⁺ and Cr⁶⁺) on the catalyst surface and enhancing reaction activity. This hierarchically microstructure integrates the efficient filtration performance and low-temperature catalytic performance together, which demonstrates the catalytic purification of soot particles at lower temperature, and the co-doping of Fe and Ce produces a significant synergistic effect, optimizing the concentration and reactivity of oxygen species (oxygen vacancy, Co³⁺, Cr⁶⁺) on the surface of the catalyst. The temperature of carbon soot particles 50% conversion (T50=446 ℃) was significantly better than that of the blank cordierite sample (T50=567 ℃). Five cyclic stability testing shows that the catalysts have good stability and CO2 selectivity (86%-94%). This unique hierarchical microstructure effectively shows a unity of efficient particle filtration and low temperature catalytic combustion performance, and has potential application in the field of diesel particulate filter (DPF).

Key words: soot particle, cordierite, aluminum borate whisker, catalytic oxidation, filtration

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