无机材料学报 ›› 2025, Vol. 40 ›› Issue (3): 225-244.DOI: 10.15541/jim20240401 CSTR: 32189.14.10.15541/jim20240401

• 综述 •    下一篇

直升机特定结构先进陶瓷材料研究进展与应用展望

谌广昌1(), 段小明2, 朱金荣1, 龚情1, 蔡德龙3, 李宇航4, 杨东雷1, 陈彪1, 李新民1, 邓旭东1, 余瑾1, 刘博雅1, 何培刚2, 贾德昌2(), 周玉2,5   

  1. 1.中国直升机设计研究所, 景德镇 333001
    2.哈尔滨工业大学 特种陶瓷研究所, 哈尔滨 150001
    3.哈尔滨工程大学 材料科学与化学工程学院, 哈尔滨 150006
    4.北京航空航天大学 航空科学与工程学院, 北京 100191
    5.哈尔滨工业大学(深圳) 材料科学与工程学院, 深圳 518055
  • 收稿日期:2024-09-05 修回日期:2024-11-14 出版日期:2025-03-20 网络出版日期:2025-03-12
  • 通讯作者: 贾德昌, 教授. E-mail:dcjia@hit.edu.cn
  • 作者简介:谌广昌(1983-), 男, 博士, 研究员. E-mail:chengc004@avic.com

Advanced Ceramic Materials in Helicopter Special Structures: Research Progress and Application Prospect

CHEN Guangchang1(), DUAN Xiaoming2, ZHU Jinrong1, GONG Qing1, CAI Delong3, LI Yuhang4, YANG Donglei1, CHEN Biao1, LI Xinmin1, DENG Xudong1, YU Jin1, LIU Boya1, HE Peigang2, JIA Dechang2(), ZHOU Yu2,5   

  1. 1. China Helicopter Research and Development Institute, Jingdezhen 333001, China
    2. Institute for Advanced Ceramics, Harbin Institute of Technology, Harbin 150001, China
    3. College of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150006, China
    4. School of Aeronautic Science and Engineering, Beihang University, Beijing 100191, China
    5. School of Materials Science and Engineering, Harbin Institute of Technology (Shenzhen), Shenzhen 518055, China
  • Received:2024-09-05 Revised:2024-11-14 Published:2025-03-20 Online:2025-03-12
  • Contact: JIA Dechang, professor. E-mail: dcjia@hit.edu.cn
  • About author:CHEN Guangchang (1983-), male, PhD, professor. E-mail: chengc004@avic.com

摘要:

为进一步拓展先进陶瓷材料在直升机结构领域的应用, 本文对国内外直升机结构用先进陶瓷材料进行了审视和回顾, 重点关注直升机能量冲击防护部位、能量转换部件及腐蚀防护区域等特定结构部位用各类先进陶瓷材料, 对比分析国内外先进陶瓷材料在直升机上述特定结构部位的应用差距, 并提出未来发展建议。高速动态冲击能量防护部位应发展反应烧结曲面一体化成型的非透明装甲陶瓷材料和多晶透明装甲陶瓷材料, 低能量冲击防护部位应发展与环氧树脂基基材兼容的金属陶瓷复合涂层, 热能冲击防护部位应发展陶瓷基/树脂基混杂复合材料(Hybrid Ceramic Matrix Composite/Polymer Matrix Composite, HCMC-PMC), 机械能与电能转换部件应发展以高性能微型压电陶瓷薄膜功能器件及柔性混合电子结构复合材料为代表的多功能复合材料, 电磁能与热能转换部件应发展与环氧树脂基复合材料兼容的纤维增强吸波陶瓷基复合材料, 腐蚀防护区域应发展高性能耐磨腐蚀防护用溶胶-凝胶涂层。同时, 应大力构建直升机装备高速动态能量冲击防护机理及防护材料抗弹击性能优化机制, 并发展垂直起降飞行器多功能复合材料数字试验验证技术, 以显著缩短先进陶瓷材料的研发及装机应用周期并降低验证成本。

关键词: 直升机, 特定结构, 先进陶瓷, 微型压电陶瓷, 多功能复合材料, 数字化试验验证技术, 综述

Abstract:

To further expand the application of advanced ceramic materials in helicopters, this paper reviews their application in helicopter structures both domestically and internationally. It emphasizes the technical maturity and development trends of various ceramic materials in helicopter specific structural applications, such as energy impact protection parts, energy conversion components, and corrosion protection areas. By comparing the gaps between domestic and international use of advanced ceramic materials in helicopter specific structures, the paper provides suggestions for the future development. Recommendations include the use of reaction-sintered contoured integrated opaque armor ceramics and polycrystalline transparent armor ceramics for the high-speed dynamic impact energy protection parts, cermet composite coatings compatible with epoxy resin composite substrates for the low-energy impact protection parts, and hybrid ceramic matrix composite/polymer matrix composite (HCMC-PMC) materials for the thermal shock protection parts. Additionally, multifunctional composite materials, such as high-performance miniature piezoelectric ceramic thin film functional devices and flexible hybrid electronic structures based on micro-piezoelectric ceramic materials, should be developed for the mechanical and electrical energy conversion components. Microwave-absorbing ceramic composites derived from polymer-derived ceramics that are compatible with epoxy resin composite substrates are recommended for the electromagnetic and thermal energy conversion components. Furthermore, high-performance abrasion-resistant and corrosion-resistant Sol-Gel coatings are suggested for the corrosion protection areas. It is also essential to establish a high-speed dynamic energy impact protection mechanism for helicopters, optimize the ballistic performance of protective materials, and develop advanced ceramic materials digital testing and verification technologies, represented by multi-functional composite materials for helicopter specific structures. These efforts will greatly shorten the application cycle of advanced ceramic materials and reduce the verification cost.

Key words: helicopter, specific structure, advanced ceramic, micro-piezoelectric ceramic, multifunctional composite material, digital testing and verification technology, review

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