Journal of Inorganic Materials

• Research Paper • Previous Articles     Next Articles

Fabrication of Reaction-Sintered SisN4 Ceramic Microrotors

LI Jing-Feng; Sugimoto Shinya; Tanaka Shuji; Esashi Masayoshi   

  1. 1. Key State Laboratory of New Ceramics and Fine Processing; Department of Materials Science and Engineering; Tsinghua University; Beijing 100084; China; 2. Department of Mechatronics and Precision Engineering; Graduate School of Engineering; Tohoku University; Sendai 980-8579; Japan
  • Received:2002-07-29 Revised:2002-09-17 Published:2003-09-20 Online:2003-09-20

Abstract: This paper introduces a novel process for the microfabrication of Si3N4 ceramic microcomponents, which mainly consists of pre-sintering of Si powder
compacts, micromachining of pre-sintered Si performs and reaction sintering of the micromachined Si performs. The present process has its high potential for
Si3N4 3-dimensional microfabrication because it combines the machinablity of pre-sintered Si powder compacts and near-net shaping characteristic of Si3N4
reaction sintering. Using this process, we fabricated a reaction-sintered Si3N4 ceramic micro-turbine rotor that has a 5mm diameter, 1.2mm thickness, and whose blades are as thin as 70μm.

Key words: ceramic MEMS, microdevices, microfabrication, silicon nitride, ceramic turbine rotor

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