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Recent Advances in Superhard Films
XIAO Xing-Cheng,JIANG Wei-Hui,SONG Li-Xin,HU Xing-Fang
1999 Vol. 14 (5): 705710
Abstract(
1708 )
PDF(299KB)(
979
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The current achievements in superhard thin films were reviewed. Theoretical research on thehardness of superhard films was surveyed, followed by the discussion on the strengthening mechanisms in different superhard films such as those combined with light elements, nano-compositefilms and nano-multilayers. The perspective on the development of superhard films was also given.
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Chemical Incompatibility of ZrO2-Si3N4 Ceramic Composites
RAO Ping-Gen,YE Jian-Dong,MAO Jun-Biao,XU Zhi-Wen
1999 Vol. 14 (5): 711716
Abstract(
1847 )
PDF(253KB)(
789
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The chemical reaction between ZrO2 and Si3N4 can lead to the formation of ZrN, Zr oxynitride,and/or N-stabilized ZrO2. In this paper, Chemical incompatibility of the ZrO2-Si3N4 ceramiccomposites and its elimination methods were reviewed.
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Ultrafine Titania Photocatalytic Materials Synthesized by High Temperature Reaction in TiCl4-O2 System
SHI Li-Yi,Li Chun-Zhong,FanG Ding-Ye,ZHANG Jian-Ping,ZHU Yi-Hua,CHEN Ai-Ping
1999 Vol. 14 (5): 717725
Abstract(
1944 )
PDF(657KB)(
1039
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Ultrafine titania particles were synthesized by the gas-phase oxidation of titanium tetrachloride in a high temperature tubular aerosol flow reactor. The measurement of EDS, TG-DTA, TEM, XRD and BET surface area was used to characterize the particles. The effect of residence time and reaction temperature on the morphology of titania particles was investigated. The results showed the average particle size of titania became larger and rutile weight fraction increased as the residence time increased, and the maximum rutile weight fraction was attained at 1300℃ and the particle size increased with increasing temperature. The prepared particles and commercial TiO2 were employed for photocatalytic degradation of azo dye active red X--3B in aerated solution. The results showed that the photoactivity of the titania particles of average size 35.3nm and 18.97% rutile fraction was higher than that of P25 and SH--1.
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Densification of in-situ Toughened SiC-YAG Composites
HUANG Zheng-Ren,TAN Shou-Hong,JIANG Dong-Liang,CHO Seong-Jai
1999 Vol. 14 (5): 726732
Abstract(
2028 )
PDF(485KB)(
781
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Densification, β→α phase transformation, elongated SiC grain growth and microstructure, and mechanical properties, especially toughness, of in-situ toughened SiC-YAG composites were investigated in detail. By using packing powders with same compositions as packed samples, the evaporation of Al2O3 was inhibited and full densification (>99% of theoretical density) of in-situ toughened SiC-YAG was achieved. The β→α phase transformation occurrs at 1950℃, however, remained β-SiC can be still found by XRD after post-heated at 2100℃ for 4h. The content of liquid phase and α-SiC seeds has no effect on the phase transformation rate. Following phase transformation and grain growth during post-heating, further densification of in-situ SiC-YAG continues and the network microstructure consisting of elongated SiC grains can be obtained. Finally, the SEPB fracture toughness achieved is near 7.0 MPa·m1/2.
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Thermodynamic Analysis on Preparing Doped Zinc Oxide Varistor Ceramic powders by Coprecipitation Process
PENG Zhong-Dong,YANG Jian-Hong,ZHOU Zhong,LIU Ye-Xiang,Li Zi-Qiang
1999 Vol. 14 (5): 733738
Abstract(
1993 )
PDF(327KB)(
1014
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Based on the thermodynamic analysis of Men+ (Zn2+, Cr3+ , Mn2+, Sb3+, Bi3+, Co2+)-NH3CO2---H2O systems, the curves about lg[M]T-pH of Mn+-NH3-CO32--H2O systems were obtained.It shows that the optimal pH is 7.0 to prepare doped zinc oxide varistor ceramic powders bycoprecipitation process, and the precipitants are NH4HCO3 and NH3.H2O.
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Synthesis of La1-xSrxCrO3 Prepared by GNP and Its Property Study
YANG Yong-Jie,YANG Jian-Hua,TU Heng-Yong,LU Zhi--Yi,WEN Ting-Lian
1999 Vol. 14 (5): 739744
Abstract(
2069 )
PDF(316KB)(
761
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In the present work, La1-xSrxCrO3-δ (0≤ x≤0.3) was synthesized by Glycine-Nitrate-Process (GNP), and characterized by XRD, TEM and DTA/TG. Electrical conductivity, sintering behavior and phase structure of as-sintered samples were measured by DC 4-probe technique, Archimedes method and XRD. It was found that the average primary grain size of the synthesized powders was around 30nm. However, grain agglomerates were observed in the powders, which could be removed by short time ball-milling. Single-phase bulk materials of La1-xSrxCrO3-δ were sintered at 1550℃ for 4 h. The relative density of La0.7Sr0.3CrO3-δ was 91.7%. The electrical conductivity of La0.8Sr0.2CrO3-δ was 14.7S·cm-1.
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Study on Isostatic Pressing YSZ Membrane Fabricated by Tape Casting
CHEN Ming,WEN Ting-Lian,HUANG Zhen,WANG Ping-Chu,TU Heng-Yong,LU Zhi-Yi
1999 Vol. 14 (5): 745750
Abstract(
1993 )
PDF(467KB)(
1111
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A novel tape casting and isostatic pressing combined technique was used to prepare YSZ membranes. The effects of isostatic pressing on green and as-sintered tape density and microstructure as well as electrical conductivity were measured and observed. The results showed that the isostatic pressing can raise the green tape density by 8%~11% and the as-sintered tape density by 5%~10%, and the electrical conductivity of as-sintered tape exhibited a small improvement. The combined forming technique is not complicated and can be used for a scale fabrication of ceramic tape.
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Influence of Firing Temperature on Pore Characteristics of Alumina Membranes
HUANG Xiao-Rong,LU Yang-Xiao,HUANG Zhong-Tao
1999 Vol. 14 (5): 751756
Abstract(
1924 )
PDF(504KB)(
866
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The physical and chemical characteristics, pore radius, pore size distribution and surface area, pore volume, porosity of the the membrane prepared by sol-gel method using aluminum isoproxide were studied using TG--DTA, BET at different firing temperature from room temperature to 1000℃. The preferred orientation of alumina micrograin of the alumina membrane was studied by XRD. The surface and cross-section were observed by TEM and SEM. The pore size distribution are influenced by preferred orientation of alumina micrograin. The higher the firing temperature, the higher the degree of the preferred orientation, the more the uniformity of the pore size distribution of the membrane, the bigger the largest the pore radius of the membrane. 400℃ is suitable firing temperature of the membrane used as membrane catalysis and/or membrane reaction with the largest the surface area, pore volume and porosity of 283m2/g, 0.338mL/g and 53%. 700℃ is suitable firing temperature of the membrane used as separation with the surface area, pore volume and porosity of 202m2/g, 0.203mL/g and 45%. The largest pore radiu is 5nm, pore with radius of 1~1.25nm is above 70% pore volume at 700℃.
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Interface Adsorption Properties of Y-TZP Aqueous Suspensions
WANG Jun,GAO Lian,SUN Jing
1999 Vol. 14 (5): 757762
Abstract(
1750 )
PDF(359KB)(
797
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Yttria stabilized tetragonal zirconia(Y-TZP) suspensions were prepared by employing polyelectrolytes as dispersant. Isotherm adsorption and electrokinetic measurement of the suspensions suggested that surface chemistry of the particles was affected by such adsorbed polymers as NH_4PAA and the optimum concentration of the polymer dispersant was about 2wt%. The isoelectric point(IEP) of the suspension was shifted to low pH value. Interactions between particles were measured by using atomic force microscopy(AFM). The polymer adsorbed particles showed enhanced repulsive force 3 times higher than that of unadsorbed Y-TZP particles. Scanning auger microscopy(SAM) results showed that surface bond structure of particles was influenced by adsorbed polymers. Rheology tests also revealed that the viscosity reached its nadir at saturated adsorption point, which was consistent with the conclusion drawn from isotherm adsorption.
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Formation Behavior and Microstructure of Ca-α-Sialon
WANG Pei-Ling,JIA Ying-Xin,ZHANG Cheng,SUN Wei-Ying
1999 Vol. 14 (5): 763768
Abstract(
1656 )
PDF(290KB)(
771
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Ca-α-Sialons for the compositions MxSi3-xAlxOxN16-x with x ranging from 0.3 to 2.0 were prepared by hot-pressing technique. The reaction sequence, formation behavior, variation of lattice parameters with the compositions and microstructure of Ca-α-Sialon were reported in this paper. The result showed that the crystalline phase of Ca-α-Sialon in the sintered material consists of α-Sialon and AlN-polytypoid 21R when x is equal to or greater than 1.0 and the 21R content increases as the x-value increases. TEM observation confirmed the phase assemblages of Ca-α-Sialon samples and further revealed the existence of elongated α’grain in the materials.
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Effect of Deposition Condition on Deposition Mode and Morphology of Pyrolytic Carbon
YIN Hong-Feng,XU Yong-Dong,ZHANG Li-Tong
1999 Vol. 14 (5): 769774
Abstract(
1791 )
PDF(452KB)(
1030
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The effects of deposition tempertature,flow of C3H6, total pressure on the morphology of deposits were studied with C3H6 as source material, Ar as dilute gas. Three kinds of morphology were accounted by using the principle of the nuclei-growth of crystal. It was showed that the deposition mode of pyrolytic carbon changes from surfacial nuclie-growth mode to droplet mode and gasous nuclie-borne mode as increasing deposition temperature and total pressure. The effect of flow of C3H6 on deposition mode underlies different principle under different deposition temperatures. The change of the morphology of pyrolytic carbon can be determined by the changes of deposition mode of pyrolytic carbon with deposition condition.
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Microstructure and Thermal Stress Relaxation Characteristics of Hydroxyapatite-Ti Functionally Graded Biomaterial
CHU Cheng-Lin,YIN Zhong-Da,ZHU Jing-Chuan,WANG Shi-Dong
1999 Vol. 14 (5): 775782
Abstract(
2168 )
PDF(368KB)(
959
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The Hydroapatite(HA)-Ti functionally graded biomaterial(FGM) was developed by powder metallurgical process. Young’s modulus and thermal expansion coefficient of HA-Ti composite materials were investigated. The residual thermal stress and strain in HA-Ti FGM and HA/Ti dual laminate (non- FGM) cooled to room temperature after sintering was analyzed by the classical lamination theory and thermal-elastic mechanics. The results show the HA-Ti FGM displays the microstructural characteristics of macroscopic inhomogeneity and microscopic continuity. Young’s modulus of HA-Ti composite materials is affected by the porosity and reaches its valley point at Ti-HA80. The thermal expansion coefficient increases with the rise of the testing temperature and HA content. The residual thermal stress and strain strongly depends on the constitutional distribution. In FGM, the maximal residual tensile stress is only a third of that in non-FGM plate. It is obvious that the HA-Ti FGM has the function of thermal stress relaxation.
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Effect of Spray Distance and Spray Power on Properties of Plasma Sprayed Hydroxyapatite Coatings
ZHENG Xue-Bin,HUANG Min-Hui,HUANG Jing-Qi,ZHANG Ye-Fang,DING Chuan-Xian
1999 Vol. 14 (5): 783788
Abstract(
2053 )
PDF(489KB)(
902
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Hydroxyapatite (HA) coatings on Ti-6Al-4V substrate were prepared by atmospheric plasma spraying method under a variety of spray distances and spray powers. The structure of HA coatings were then studied by Scanning Electron Microscopy (SEM), and X-ray Diffractometer (XRD) was applied to determine the phase composition of the coatings. The Ca/P mole ratios of the coatings were examined by X-ray Fluoroscopy (XRF). Experimental results indicated that with the increase of spray distance, the melting state of the HA coating was improved but the crystallinity of coating was reduced. However, the surface images and crystallinity of coatings were not influenced by spray power significantly. The Ca/P ratio showed a higher value at shorter spray distance but increased with increase in spray power.
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Clustering Analysis of Heterophasic Photo chromic GlassContaining AgX
LIU Tong,SHEN Ju-Yun,CHEN Xue-Xian,WU Zhao-Ping
1999 Vol. 14 (5): 789794
Abstract(
1932 )
PDF(320KB)(
732
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The heterophasic photochromic glass containing AgX was classified by clustering analysis methods, and the effects of some components and temperature on photochromic properties were discussed respectively. The photochromic glass was divided into seven groups according to the similarity of To25、Td25 and Tf25 in the different samples. The results reveal that the contents of silver and copper greatly effect the photochromic properties, while the addition of nickel and manganese sharply decreases the transmission of the glass; By comparison with in 25℃, To do not change in 40℃, whereas Td and T_f increase obviously.
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Mechanical Properties and Microstructure of SiC-ZrO2(3Y)-Al2O3 Nanocomposites
GAO Lian,WANG Hong-Zhi,HONG Jin-Sheng,MIYAMOTO Hiroki,DIAZ DE LA TORRE Sebastian
1999 Vol. 14 (5): 795800
Abstract(
1892 )
PDF(464KB)(
938
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Heterogeneous precipitation methods were used to produce 5wt% SiC-15wt% ZrO2(3Y)-Al2O3 nanocomposite powders. The aqueous suspension’s pH controlled between 9 and 10, and the resulting gel calcined at 1000℃ are two key processes for preparing nanocomposite powders. 5wt% SiC-15 wt% ZrO2(3Y)-Al2O3 nanocomposites were superfast densified using spark plasma sintering (SPS) process by heating to a sintering temperature between 1350 to 1600℃ at a heating rate of 600℃/min, without holding time, and then fast cooling to 600℃ within 3 minutes. Bending strength of 5wt% SiC-15wt% ZrO2(3Y)-Al2O3 nanocomposites sintered at 1450℃ reached a value as high as 1200MPa, while the fracture toughness of the sample sintered at 1450℃ was above 5MPa·m1/2, which is significantly higher than that of SiC-Al2O3 nanocomposites and Al2O3 ceramics. Microstructure studies found that nano-SiC particles were mainly located within Al2O3 grains and the fracture mode of the nanocomposites was mainly transgranular fracture. It is the main reason why the intra-type nanocomposites show excellent mechanical properties, while in present research system, a part of contribution to high mechanical properties is from ZrO2 phase transformation toughening.
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Effect of Type of Solid Solution on the Thermal Stabilityof Aluminium Titanate
JIANG Wei-Hui,XIAO Xing-Cheng,ZHOU Jian--Er,MA Guang--Hua,GU Xing-Yong,HU Xing-Fang
1999 Vol. 14 (5): 801805
Abstract(
2050 )
PDF(278KB)(
884
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The effect of type of solid solution on the thermal stability of aluminium titanate (Al2TiO5) was investigated by using additives to form different type of solid solution with Al2TiO5. It is shown that the formation of complete solid solution in both unstabilized Al2TiO5 and Fe2O3-stabilized Al2TiO5 has the best effect on suppressing the thermal decomposition of Al2TiO5;interstitial solid solution and limited substitutional solid solution are inferior to complete solid solution in stabilizing Al2TiO5;in contrast, the stability of Al2TiO5 which forms unequal-valency substitutional solid solution is poorest.
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Oxidation Behavior of Multi-Canon a-Sialons Containing Rare Earth
ZHANG Jun-Hong,WANG Pei-Ling,ZHANG Jiong,JIA Ying-Xin
1999 Vol. 14 (5): 806812
Abstract(
1721 )
PDF(565KB)(
795
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he oxidation behavior of multi-cation α-Sialons containing Nd and Y or Yb for the compositions (Nd0.18Y0.18)Si10.38Al1.62O0.54N15.46 and (Nd0.18Yb0.18)Si10.38Al1.62O0.54N15.46 was investigated in the temperature range of 1200℃ to 1400℃ in air. The samples were prepared by hot-pressing technique. The results indicated that there existed silicate grains containing neodymium and yttrium or ytterbium in preferred orientation on the surface of multi-cation (Nd,Y)- and (Nd,Yb)-α-Sialon respectively oxidized at 1200℃ or 1300℃ for 20h. By increase of oxidation temperature, bubble, which was caused by softening of silicate oxidation layer, occurred and glassy phase appeared obviously on the surfaces of oxidized samples. The phases formed on the surfaces of multi-cation α-Sialons during the oxidation were also discussed in this paper.
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Relation between Potential and Dispersity in the Preparation Processof Nano-scale ZnO
LI Qiang,GAO Lian,LUAN Wei-Ling,YAN Dong-Sheng
1999 Vol. 14 (5): 813817
Abstract(
1907 )
PDF(363KB)(
1189
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Nano-scale powders (about 10nm) of ZnO were prepared by chemical method. Also the relation between ζ potential and dispersity of zinc carbonate hydroxide precursor in the procedure was studied. After being washed, the ζ potential of particles was specially examined. It was found that the ζ potential of particles decreased obviously and closed to its isoelectric point after being washed by distilled water. This phenomenon certainly caused the aggregation of particles. So in washing process, the 0.1M ammonia was used instead of distilled water to controll pH value and increase ζ potential. Finally the dispersity of powders was improved.
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Fabrication of NbCx-C Three-Dimentional Netted Fibers
XU Gut-Ying,LI Jian-Bao,HUANG Yong,XIE Zhi-Peng
1999 Vol. 14 (5): 818822
Abstract(
1712 )
PDF(349KB)(
695
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By the carbothermal method and different additives, NbCx(x=0.98)--C three-dimensional netted fibers were prepared in graphite resistance furnace with 0.1 MPa/N2 ambient atmosphere attemperatures of 1070 to 1670℃. The diameters of 3-D netted fibers are 12-38μm, the circumferences are 0.22-2.2mm, the hole diameters are 70-701μm. The proccesing conditions for fabricating NbCx-C 3-D netted fibers, and relative morphology of NbCx-C netted fibers were investigated indetail.
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Epitaxial Growth and Phase Transition Properties of Vanadium DioxideThin Film on Sapphire Substrate
WU Zhao-Ping,FANG Ping-An
1999 Vol. 14 (5): 823827
Abstract(
1884 )
PDF(300KB)(
887
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Vanadium Dioxide(VO2) thin films deposited on(1120) sapphire substrates by pulsed laser ablation were characterized by using the techniques of XRD, XRD pole figure,RBS/channeling and electrical measurements.The results show that VO2 thin film on the (1120) sapphire grows epitaxially with out-of-plane:(100)VO2//(1120)sapphire and in-plane: VO2[010]//sapphire[0001].Channeling cannot be found in RBS/Channeling analysis,indicating that the film fails to single crystalline growth. The further analysis of the crystallography of the (100)VO2 reveals that within 5 1attice periods,no other lattice vector exists in the (100) plane of VO2 to match the lattice of sapphire,therefore,it is impossible to deposit single
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A New Sol-Gel Approach to Prepare MgO Thin Films
FU Xiao-Rong,WU Guang-Ming,SONG Zhi-Tang,DUO Xin-Zhong,LIN Cheng-Lu
1999 Vol. 14 (5): 828832
Abstract(
2374 )
PDF(350KB)(
974
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MgO thin films were successfully prepared on Si substrate by a novel and simple Sol-Gelmethod. The results indicated that collodion is a key element to form stable MgO sols. Thestructures of MgO films are closely related to the amount of collodion and the annealing temperature. In addition, the microstructures of the MgO thin films were examined with X-ray distraction(XRD), Atomic Force Morphology (AFM) and Transmission Electron Micrograph (TEM).
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