先驱体转化法制备SiC纤维的研究进展

doi:10.3724/SP.J.1077.2009.01097

摘要/Abstract

摘要： 先驱体法制备的SiC纤维是高性能陶瓷基复合材料(CMC)的关键增强材料. 在过去三十年里, 已发展了三代SiC纤维. 本文综述了三代SiC纤维制备工艺、组成结构和性能的发展变化情况, 分析了SiC纤维的耐高温、抗氧化、模量和高温抗蠕变性能与其组成和结构的相互关系, 总结了提高纤维性能的主要方法.

关键词: SiC纤维, 先驱体转化法, 耐超高温陶瓷纤维

Abstract: The polymer-derived SiC fiber is one of the most important reinforcing materials for high performance ceramic matrix composites (CMC). Three generations of SiC fibers have been developed over the past thirty years. In this article, the preparing methods, compositions, microstructures and performances of three-generation fibers are reviewed. Furthermore, the relationships are discussed between microstructure and the main properties of the fibers, such as high-temperature-resistance, modulus and creep resistance. And, as a summary, some improving methods for the properties of SiC fibers derived from precursor are summarized.

Key words: SiC fibers, polymer-derived method, high-temperature-resistant ceramic fibers

中图分类号:

TQ343

赵大方,王海哲,李效东. 先驱体转化法制备SiC纤维的研究进展[J]. 无机材料学报, DOI: 10.3724/SP.J.1077.2009.01097.

ZHAO Da-Fang,WANG Hai-Zhe,LI Xiao-Dong. Development of Polymer-Derived SiC Fiber[J]. Journal of Inorganic Materials, DOI: 10.3724/SP.J.1077.2009.01097.

参考文献

［1］Johnson D W, Evans A G, Goettler R W. Ceramic Fibers and Coatings: Advanced Materials for the Twentyfirst Century, Washington D. C: National Academy Press, 1998.
［2］Yajima S, hayashi J, Okamura K. Nature, 1977, 266: 521-522.
［3］Yajima S, Okamura K, Josaburo H, et al. J. Am. Ceram. Soc., 1976, 59(7/8): 324-427.
［4］Yajima S, Hasegawa Y, Hayashi J,et al. J. Mater. Sci., 1978, 13(12): 2569-2576.
［5］Okamura K. Composites, 1987, 18(2): 107-120.
［6］Bunsell A, Piant A. J. Mater. Sci., 2006, 41(3): 823-839.
［7］Okamura K, Toshio S. J. Ceram. Soc. Jpn., 2006, 114(6): 445-454.
［8］Havel M, Colomban P. Composites Part B: Engineering, 2004, 35(2): 139-147.
［9］Havel M, Colomban P. Compos. Sci. Technol., 2005, 65(3/4): 353-358.
［10］Ishikawa T. Compos. Sci. Technol., 1994, 51(2): 135-144.
［11］Yamamura T, Ishikawa T, Shibuya M,et al. J. Mater. Sci., 1988, 23(7): 2589-2594.
［12］Kumagawa K, Yamaoka H, Shibuya M,et al. Ceram. Eng. Sci. Proc., 1998, 19(3): 65-72.
［13］Gouadec G, Colomban P. J. Eur. Ceram. Soc., 2001, 21(9): 1249-1259.
［14］Suzuki K, Kumagawa K, Kamiyama T,et al. J. Mater. Sci.,2002, 37(5): 949-953.
［15］Yun H M, Dicarlo J A. Ceram. Eng. Sci. Proc., 1999, 20(3): 259-272.
［16］Simon G, Bunsell A R. J. Mater. Sci., 1984, 19(11): 3649-3657.
［17］Sawyer L C, Jamieson M, Brikowski D. J. Am. Ceram. Soc., 1987, 70(10): 798-810.
［18］Mah T, Hecht N L, Mccullum D E,et al. J. Mater. Sci., 1984, 19(4): 1191-1201.
［19］楚增勇.先驱体法碳化硅纤维缺陷形成机理与性能提高研究. 长沙：国防科技大学, 2003.
［20］Morishitaw K, Ochiai S, Okuda H,et al. J. Am. Ceram. Soc., 2006, 89(8): 2571-2576.
［21］Shimoo T, Okamura K, Morisada Y. J. Mater. Sci., 2002, 37(9): 1793-1800.
［22］Shimoo T, Morsada Y, Okamura K. J. Mater. Sci., 2002, 37(20): 4361-4368.
［23］Dicarlo J A. Compos. Sci. Technol., 1994, 51(2): 213-217.
［24］Ishikawa T, Kohtoku Y, Kumagawa K,et al. Nature, 1998, 391: 773-775.
［25］Le Coustumer P, Monthioux M, Oberlin A. J. Eur. Ceram. Soc., 1993, 11(2): 95-103.
［26］Laffon C, Flank A M, Lagarde P, et al. J. Mater. Sci., 1989, 24(4): 1503-1512.
［27］Porte L, Sartre A. J. Mater. Sci., 1989, 24(1): 271-275.
［28］Sugimoto M, Toshio S, Okamura K, et al. J. Am. Ceram. Soc., 1995, 78(4): 1013-1017.
［29］Shimoo T, Okamura K, Tsukada I,et al. J. Mater. Sci., 1999, 34(22): 5623-5631.
［30］Shimoo T, Okamura K, Takeuchi H. J. Mater. Sci., 2003, 38(24): 4973-4979.
［31］Clark T J, Prack E R, Haider M I, et al. Ceram. Eng. Sci. Proc., 1987, 8: 717-731.
［32］肖汉宁, 高朋召. 高性能结构陶瓷及其应用. 北京: 化学工业出版社, 2006.
［33］Hochet N, Berger M H, Bunsell A R. J. Microscoxford., 1997, 185: 243-258.
［34］Okamura K, Seguchi T. J. Inorg. Organomet. Poly., 1992, 2(1): 171-179.
［35］Hasegawa Y. Compos. Sci. Technol., 1994, 51(2): 161-166.
［36］Hasegawa Y. J. Inorg. Organometal. Poly., 1992, 2(1): 161-169.
［37］Toreki W, Batich C D, Sacks M D,et al. Compos. Sci. Technol., 1994, 51(2): 145-159.
［38］Yamaoka H, Ishikawa T, Kumagawa K. J. Mater. Sci., 1999, 34(6): 1333-1339.
［39］Berger M H, Hochet N, Bunsell A R. Ceramic. Eng. Sci. Proc., 1998, 19(3): 39-46.
［40］Chollon G, Pailler R, Naslain R, et al. J. Mater. Sci., 1997, 32(2): 327-347.
［41］Lipowitz J, Rabe J A, Zangvil A, et al. Ceram. Eng. Sci. Proc., 1997, 18(3): 147-157.
［42］Ichikawa H. Annales de Chimie Science des Matiaux, 2000, 25(7): 523-528.
［43］Sacks M D. J. Eur. Ceram. Soc., 1999, 19(13/14): 2305-2315.
［44］Cao F, Kim D P, Li X D,et al. J. Appl. Polym. Sci., 2002, 85(13): 2787-2792.
［45］Cao F, Li X D, Peng P,et al. J. Mater. Chem., 2002, 12: 606-610.
［46］Lipowitz J, Barnard T, Bujalski D,et al. Compos. Sci. Technol., 1994, 51(2): 167-171.
［47］Dong S M, Chollon G, Labrugére C, et al. J. Mater. Sci., 2001, 36(10): 2371-2381.
［48］Dicarlo J A, Yun H M. Handbook of Ceramic Composites. Boston: Kluwer, 2005.
［49］Dicarlo J A, Yun H M. SiC/SiC material development under the NASA UEET program, 2001.
［50］Tanaka T, Tamari N, Kondo I,et al. Ceram. Int., 1998, 24(5): 365-370.
［51］Dong S, Katoh Y, Kohyama A. J. Eur. Ceram. Soc., 2003, 23(8): 1223-1231.
［52］Araki H, Yang W, Suzuki H,et al. J. Nucl. Mater., 2004, 329-333(Part 1): 567571.
［53］Yan J Y, Chen C W, Fang P C,et al. J. Nucl. Mater., 2004, 329-333(Part 1): 513517.
［54］Yang W, Araki H, Kohyama A,et al. Ceram. Int., 2007, 33(2): 141-146.
［55］Jones R E, Petrak D, Rabe J,et al. J. Nucl. Mater., 2000, 283-287(Part 1): 556-559.
［56］Russell J D. High-Performance Synthesis Fibers for Composites. Washington DC: National Academy Press, 1992.
［57］Shigeto N. Ceramic Japan, 1999, 34(4): 58-62.
［58］Katoh Y, Kohyama A, Hinoki T. Fusion Sci. Technol., 2003, 44(1): 155-162.
［59］Cooke T F. J. Am. Ceram. Soc., 1991, 74(12): 2959-2978.
［60］Lewinsohn C A, Jones R H, Colombo P,et al. J. Nucl. Mater., 2002, 307311(Part 2): 1232-1236.

[1]	吴爽, 苟燕子, 王永寿, 宋曲之, 张庆雨, 王应德. 高温热处理对国产KD-SA型SiC纤维组成结构与力学性能的影响[J]. 无机材料学报, 2023, 38(5): 569-576.
[2]	孙敬伟, 王洪磊, 孙楚函, 周新贵, 纪小宇. 碳源对先驱体转化法制备TaC陶瓷粉体微观结构及性能影响[J]. 无机材料学报, 2023, 38(2): 184-192.
[3]	王袁杰, 裴学良, 李好义, 徐鑫, 何流, 黄政仁, 黄庆. 自由基引发活性聚碳硅烷交联及其在制备SiC纤维中的应用[J]. 无机材料学报, 2021, 36(9): 967-973.
[4]	王西,王克杰,柏辉,宋卓林,王波,张程煜. 化学气相渗透2D-SiC_f/SiC复合材料的蠕变性能及损伤机理[J]. 无机材料学报, 2020, 35(7): 817-821.
[5]	王堋人, 苟燕子, 王浩. 第三代SiC纤维及其在核能领域的应用现状[J]. 无机材料学报, 2020, 35(5): 525-531.
[6]	余汉青, 董志军, 袁观明, 丛野, 李轩科, 罗永明. B-C掺杂SiC纤维的制备及其性能研究[J]. 无机材料学报, 2019, 34(5): 493-501.
[7]	王国栋, 宋永才. 熔融纺丝过程优化制备细直径碳化硅纤维及其对力学性能的影响[J]. 无机材料学报, 2018, 33(7): 721-727.
[8]	穆阳, 邓佳欣, 李皓, 周万城. 两种连续SiC纤维的高温介电及吸波性能对比[J]. 无机材料学报, 2018, 33(4): 427-433.
[9]	王浩, 王金龙, 苟燕子. 先驱体转化法制备高性能碳化硼陶瓷材料研究进展[J]. 无机材料学报, 2017, 32(8): 785-791.
[10]	左亚卓, 李红, 王少雷, 杨敏, 任慕苏, 孙晋良. (C-SiC)_f/C复合材料的烧蚀性能[J]. 无机材料学报, 2017, 32(11): 1141-1146.
[11]	曹适意, 王军, 王浩, 王小宙. 自由碳的脱除对SiC纤维微观结构和性能的影响[J]. 无机材料学报, 2016, 31(5): 529-534.
[12]	袁钦, 宋永才. 连续SiC纤维和SiC_f/SiC复合材料的研究进展[J]. 无机材料学报, 2016, 31(11): 1157-1165.
[13]	袁文玉, 成来飞, 武恒, 刘永胜. 硅源对植物纤维制备SiC纤维的影响[J]. 无机材料学报, 2015, 30(2): 159-164.
[14]	王得印, 宋永才, 简科. 组成和结构对连续SiC纤维电阻率的影响[J]. 无机材料学报, 2012, 27(2): 162-168.
[15]	张荣军, 杨延清, 沈文涛. 三级化学气相沉积法制备SiC纤维及拉伸性能测试[J]. 无机材料学报, 2010, 25(8): 840-844.