2022 High Download Papers in CNKI
Special ceramics are widely used in aerospace, electronics, information, new energy, machinery, chemical industry, and other emerging industries. Their high temperature preparation process is still dominated by traditional gas kilns and electric heating furnaces with high carbon emissions and high energy consumption. The energy conservation-emission reduction situation is grim at present. Therefore, China is facing great pressure to achieve ‘double carbon’ goal, badly needing research and promotion of clean and efficient heating technology. Microwave heating uses the dielectric loss of the material itself to absorb microwave and convert electromagnetic energy into heat energy at molecular level. In this way, heat is generated simultaneously both inside and outside the whole material, leading the temperature gradient very low in the whole material. In addition to the volumetric heating, selective heating, power redistribution, thermal upheaval, and microwave plasma effect are important characteristics of microwave sintering. Microwave heating has the advantages of energy conservation, environmental protection, improved product performance and reduced combustion carbon emissions. There are many reports on microwave synthesis of various oxides, carbides, nitrides ceramic powders, and microwave sintering ceramic composites domestic and abroad. In this paper, the basic theories of microwave sintering and microwave mixed sintering are reviewed firstly, and then the latest research progress on preparation of ceramic powders by microwave heating and ceramic materials preparation by microwave sintering is introduced. Finally, microwave heating used in sintering of ceramic engineering products is introduced, which shows the superiority of microwave sintering. The key problems and the future development direction of special ceramics prepared by microwave sintering are also proposed.
As an important functional material, piezoelectric ceramics not only have the characteristics of high strength, high hardness, corrosion resistance, etc., but also can realize the mutual conversion between mechanical energy and electrical energy. Piezoelectric ceramics are widely used in sensors, drivers, capacitors and other piezoelectric parts, playing an important role in high-end equipment such as marine exploration, biomedicine, and electronic communications. The development requirements of intelligent, integrated, and lightweight piezoelectric functional devices in advanced technology fields have pushed their shape more and more complex. However, traditional fabricating processes, such as slip casting, injection molding, mould pressing, and machining, depend on molds or grinding tools. It is difficult to design and fabricate complex shape piezoelectric ceramics, especially with hollows and overhangs. Additive manufacturing technology can rapidly fabricate any complex structure parts based on the layer-by-layer fabricating principle with advantages of high molding efficiency and without molds. It can meet the needs of individualized, integration and complex manufacturing. In recent years, it has received extensive attention from researchers in the field of piezoelectric ceramics in both domestic and abroad. This article summarizes the main types of current additive manufacturing piezoelectric ceramics and their development status from the perspective of three raw material forms: powder, slurry and bulk materials, then comprehensively compares the characteristics of various processes. Application of additive manufacturing of piezoelectric ceramics in different fields has also been introduced. Finally, the challenges faced by additive manufacturing piezoelectric ceramics and the possible future development trends are summarized and prospected.
Piezoelectric ceramic is a type of functional ceramic, which is able to convert the mechanical signal and the electronic signal mutually. Composed of piezoelectric ceramics and organic phase, piezoelectric composites have different kinds of connectivities, which not only determine the diverse applications of piezoelectric devices, but also promote the development of various shaping techniques in manufacturing piezoelectric materials and devices. In comparison with the traditional shaping methods, the most distinguishable advantage of additive manufacturing lies in its ability of quickly shaping a small batch of samples into geometrically complex designs without a mould, which makes it a highly suitable technique for investigating piezoelectric ceramics and its derivative devices in different kinds of connectivities. Meanwhile, the final additively manufactured samples require only tiny post-processing, have a high rate of utilization of the raw material and do not need cutting fluid during manufacturing. Due to the above-mentioned advantages, it attracts the widespread concerns from both academic and industrial communities. When focusing in the field of additive manufacturing ceramics, the data of scientific reports in additive manufacturing functional ceramics and devices prove that it is still in a growing period. In the perspective of different additive manufacturing techniques, this article discusses and compares additive manufacturing of both lead-free and lead-based piezoelectric ceramics in the aspects of their historical development of each technique, preparation of the raw materials, geometrical designs, measurement of functional properties, and applications of the printed samples, and forecasts the future development based on the current benefits and drawbacks of each additive manufacturing technique.
The electrocatalytic carbon dioxide reduction reaction can convert the greenhouse gas carbon dioxide into chemical raw materials or organic fuels, providing a feasible way to overcome global warming and the conversion of electrical energy to chemical energy. The main challenge of this technology is the wide product distribution, resulting in low selectivity of a single product, however, modulating the surface properties of the catalyst is an efficient strategy to solve this problem. In this study, the precursors of Cu2O and Cu2S were oxidized to the CuO catalysts with different surface properties. The CuO-FS catalyst derived from Cu2S delivered the improved activity of electro-reduction of carbon dioxide and selectivity for formic acid product. This catalyst exhibited a higher total current density and the Faraday efficiency of formic acid > 70% in a wide test voltage range of -0.8 - -1.1 V; the Faraday efficiency for formic acid could reach a maximum of 78.4% at -0.9 V. The mechanism study indicated that the excellent performance of CuO-FS for electro-reduction of carbon dioxide could be attributed to the large electrochemically active surface area, which provided a large number of surface active sites, resulting in a higher total current density; moreover, the less zero-valent Cu was produced over the surface of CuO-FS during the electrocatalytic process, which reduced the production of ethylene and thus promoted the production of formic acid.
Ceramics, with its excellent thermal, physical and chemical properties, have great potential applications in various fields, such as aerospace, energy, environmental protection and bio-medicine. With the development of relevant technology in these fields, the structural design of core components is increasingly complex, and the internal microstructures gradually become customized and gradient. However, the hard and brittle features of ceramics make it difficult to realize the forming of special-shaped parts by traditional manufacturing methods, which in turn limits further application. As a rapidly developing additive manufacturing technology, laser additive manufacturing technology presents a momentous advantage in the manufacturing process of extremely precision ceramic components: free molding without mold and support, quick response feature and short developing cycle, etc. At the same time, the technology can realize the flexible deployment of ceramic parts, which is expected to solve the problems mentioned above. Three kinds of powder-based laser additive manufacturing techniques of ceramic were reviewed in this paper: selective laser sintering and selective laser melting based on powder bed fusion technology; laser engineered net shaping based on direct energy deposition technology. The forming principle and characteristics were mainly discussed; the research progress of ceramic green body densification process in selective laser sintering technology and the forming principle, propagation mechanism and control methods of ceramic green body cracks in selective laser melting, and laser engineered net shaping technology were reviewed; the technical characteristics of selective laser sintering, selective laser melting and laser engineered net shaping technologies in shaping of ceramic parts were compared and analyzed; and the future development trends of laser additive manufacturing technology of ceramic parts were prospected.
Since the beginning of the 21st century, energy shortage and environmental pollution have been the major challenges faced by human beings. Photocatalytic carbon dioxide (CO2) reduction is one of the promising strategies to solve the energy crisis and promote the carbon cycle, in which semiconductor captures solar energy to obtain hydrocarbon fuel. However, the low activity and poor selectivity of the products greatly limit the practical application of this technology. Thus, it is of great significance to regulate product selectivity, improve photocatalytic efficiency, and deeply understand the mechanism of CO2 reduction reaction. In recent years, ultrathin materials have attracted extensive attention from researchers due to their high specific surface area, abundant unsaturated coordination surface atoms, shortened charge migration path from inside to surface, and tailorable energy band structure, and have achieved promising results in the field of photocatalytic CO2 reduction. In this paper, the reaction mechanism of photocatalytic CO2 reduction is firstly summarized. Next, the research results of promoting electron hole separation and regulating charge transport path of ultrathin nanostructures by constructing heterostructures, designing Z-scheme systems, introducing co-catalysts, and defect engineering are introduced. Finally, the prospect and challenge of improving the efficiency of photocatalytic CO2 reduction and optimizing the product selectivity are pointed out.
Ultra-high temperature composite ceramic matrix composites ZrC-SiC, ZrB2-ZrC-SiC and HfB2-HfC-SiC were fabricated by precursor infiltration and pyrolysis method. The ultra-high temperature ceramic phases in the materials were characterized by submicron/ nanometer uniform dispersion distribution. Ablation behaviors of ZrC-SiC, ZrB2-ZrC-SiC and HfB2-HfC-SiC matrix composites under atmospheric plasma and on-ground arc-jet wind tunnel were investigated comparatively. The main factors that affect design for ultra-high temperature composite ceramic matrix composites were summarized. The result shows that, compared with traditional SiC-based composites, ultra-high temperature composite ceramic matrix composites have a solid-liquid two-phase dense oxide film formed in situ on the surface of the composites after ablation. Synergistic effect of the two phases has achieved effects of erosion resistance and oxidation resistance, which plays a very important role in hindering the loss of liquid SiO2 and greatly improves the ultra-high temperature ablation performance of the materials. On this basis, the important factors that should be considered in the matrix design of ultra-high temperature composite ceramic matrix composites are obtained. The above results have instructional significance for the ultra-high temperature and the limited life application of ceramic matrix composites.