Journal of Inorganic Materials

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SiC-Al2O3 Nanocomposites Superfast Densified by SPS

GAO Lian; WANG Hong-Zhi; HONG Jin-Sheng; MIYAMOTO Hiroki+ DIAZ DE LA TORRE Sebastian+   

  1. State Key Lab of High Performance Ceramics and Superfine Microstructure; Shanghai Institute ofCeramics; Chinese Academy of Sciences Shanghai 200050 China;+Technology Research Institure of Osaka Prefacture Osaka 594-1157 Japan
  • Received:1998-07-10 Revised:1998-08-28 Published:1999-02-20 Online:1999-02-20

Abstract: Heterogeneous precipitation methods were used to produce 5 vol% SiC-Al2O3 nanocomposite powder, from aqueous suspension of Nano-SiC (70 nm), aqueous Solution of aluminium chloride and ammonia. The SiC-Al2O3 nanocomposites
were superfast densified by spark plasma sintering (SPS) process with heating to a sintering temperature range from 1350 to 1550℃, at a
heating rate of 600℃/min, without holding time, and then fast cooling to 600℃ within 2~3 minutes; and high density nanocomposites
were obtained. The expermental results show that bending stregth of 5 vol% SiC-Al2O3 nanocomposites sintered at 1450℃ is as high as 1000 MPa,
while vickers hardness about 19 GPa. Fracture toughness of the sample sintered at 1500 ℃ is about 4 MPa·m1/2, a little bit higher than
that of Al2O3 ceramics. Microstructure studies show that nano-SiC particles are mainly located in Al2O3 grains and the fracture mode of the nanocomposites
is mainly transgranular fracture. Due to the expansion coefficient mismatch and most of SiC particles located in Al2O3 gains, the tensile stress, which
weakens matrix grains and originates the transgranular fracture, will appear when the samples cool down from the sintering temperature.

Key words: SiC nanocomposites, superfast densification, spark plasma sintering

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