Journal of Inorganic Materials

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Bonding Mechanism of Direct Bond Copper to Alumina Substrate

FANG Zhi-Yuan; ZHOU He-Ping; CHEN Hu   

  1. State Key Laboratory of New Ceramics and Fine Processing; Department of Materials Science and Engineering; Tsinghua University Beijing 100084 China
  • Received:1999-07-22 Revised:1999-09-20 Published:2000-08-20 Online:2000-08-20

Abstract: Cu-Cu2O eutectic bonding of copper to Al2O3 was investigated. The highest peel strength was 11.5kg/cm for the specimen prepared at 1070℃ for 3h in nitrogen atmosphere. Oxygen promoted the wetting between
copper and Al2O3 greatly. Cu[O] melt reacted with the alumina and formed a continuous CuAlO2 layer, which enhanced the peel strength of the joint. On
cooling, the solidification front moved from the solid copper towards alumina, and Cu2O precipitated from the Cu[O] melt. When the solidification front met
the CuAlO2 layer, liquid-aided reaction completed and a reliable bond was achieved between the copper and Al2O3 substrate.

Key words: direct bonded copper(DBC), peel strength, interfacial product

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