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非水解和水解溶胶-凝胶法合成钛酸铝粉体的研究对比

魏恒勇1,2, 江伟辉1, 林 健2, 冯 果1, 冯昭彬2   

  1. 1. 景德镇陶瓷学院 材料科学与工程学院, 景德镇 333001; 2. 同济大学 材料科学与工程学院, 上海 200092
  • 收稿日期:2008-04-24 修回日期:2008-06-30 出版日期:2009-01-20 网络出版日期:2009-01-20

Comparative Research on the Synthesis of Aluminum Titanate Powders by Nonhydrolytic and Hydrolytic Sol-Gel Method

WEI Heng-Yong1,2, JIANG Wei-Hui1, LIN Jian2, FENG Guo1, FENG Zhao-Bin2   

  1. 1.School of Material Science and Engineering, Jingdezhen Ceramic Institute, Jingdezhen 333001, China; 2.College of Material Science and Engineering, Tongji University, Shanghai 200092, China
  • Received:2008-04-24 Revised:2008-06-30 Published:2009-01-20 Online:2009-01-20

摘要: 分别采用非水解和水解溶胶-凝胶法合成钛酸铝粉体,利用FT-IR、DTA-TG、XRD、SEM等方法研究了溶胶-凝胶转变和合成相变化过程及粉体烧结性能.结果发现:水解凝胶过程中Al3+以网络外离子形式富集于Ti—O—Ti凝胶网络之间,凝胶依次晶化成金红石和刚玉,再通过固相扩散在1350℃时合成钛酸铝,粉体粒径为1~2μm,比表面积仅3.2m2/g,1400℃烧结后抗弯强度为7.2MPa.非水解凝胶化过程中Al3+和Ti4+通过聚合共同形成凝胶网络,其在网络结构中地位趋同,凝胶在 750℃已直接由无定型晶化为钛酸铝,粉体粒径为0.1~0.3μm,比表面积与抗弯强度分别为水解法样品的35倍和2.3倍,性能较好.

关键词: 非水解溶胶-凝胶法, 水解溶胶-凝胶法, 钛酸铝, 粉体

Abstract: Aluminum titanate powder was synthesized by nonhydrolytic and hydrolytic sol-gel method, respectively. The sol-gel process, the phase transformation and the sintering properties of powders were studied by TG-DTA, XRD, FT-IR and SEM analysis. The results show that during the hydrolytic sol-gel process, the Al3+ ions mostly exist in the interspace of Ti—O—Ti network. As a result, only rutile and corundum are separated from the hydrolytic gel, the Al2TiO5 has to be synthesized at 1350℃. Comparatively, the gel network is formed through the polymerization reaction of Al3+ and Ti4+ ions in nonhydrolytic sol-gel process, these ions occupy the similar position to build the gel network together. Therefore, the armorphous phase is directly crystallized at 750℃ as aluminum titanate. The particle size and specific surface area of Al2TiO5 powders prepared by hydrolytic sol-gel method are 1-2μm and 3.2m2/g. It is dropped to 0.1-0.3μm under nonhydrolytic sol-gel method, while the specific surface area of the powders is 35 times of hydrolytic sol-gel sample. The bending strength of the sintered Al2TiO5 ceramic prepared by nonhydrolytic sol-gel method is 2.3 times of hydrolytic sol-gel sample, which is only 7.2MPa. It indicates that the properties of Al2TiO5 powders prepared by nonhydrolytic sol-gel method are better than that of hydrolytic sol-gel sample.

Key words: nonhydrolytic sol-gel, hydrolytic sol-gel, aluminum titanate, powders

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